Dispensing & Sealing

Consistent beads on parts that never sit the same.

Vision-guided adhesive, sealant, gasket, and thermal-material application held to your bead and coverage spec across high-mix parts.

≤ 2 wk
Install to running on your floor
±0.05 mm
In-hand placement for fit-critical parts
100%
Inspection on every part, not sampled
01Why now

The work is changing faster than you can staff it.

The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.

Consistency decides quality

A sealed joint is only as good as its weakest section. Hand-laid beads vary operator to operator and shift to shift; one thin spot or skip becomes a leak or bond failure. Repeatable, verified dispense holds every bead to the same spec.

Material is expensive

Adhesives, thermal compounds, and two-part systems cost real money per gram, and over-application adds up fast across a production run. Metered, path-accurate dispense puts material only where the spec calls for it and cuts waste.

Failures surface late

A leak or weak bond rarely shows at the dispense station; it appears after assembly, in test, or in the field, where rework and warranty cost the most. Inline bead verification catches defects at the source, before value is added.

02What we automate

What the service covers.

One cell, reconfigured per part — not a new machine for every job on the floor.

A

Adhesive beads

Lay structural and assembly adhesive beads along seams, flanges, and panel edges to bond spec.

B

Structural bonding

Apply controlled adhesive patterns for load-bearing joints replacing or supplementing mechanical fasteners.

C

FIP/CIP gaskets

Dispense formed- and cured-in-place gasket beads onto housings, covers, and enclosure grooves.

D

Sealant beads

Run continuous sealant beads for weatherproofing, leak prevention, and environmental sealing.

E

Thermal material

Apply thermal-interface material to pads and heat sinks at controlled coverage and thickness.

F

Potting

Pot and encapsulate electronics and connectors, filling cavities without trapping voids.

03See the work

One cell. Assembly, inspection, finishing.

A

On the line

Dispensing & Sealing work handled at line rate, across the mix.

B

Assembly

Insertions, press-fits, and fastening with force control.

C

Inspection

Closed-loop machine vision. Every part checked, not sampled.

D

Cleaning & finishing

Deburring, spray, and surface work, adapted per part.

04How we work

Qualified off-site. Running in two weeks.

The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.

  1. 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
  2. 02Pre-buildCell built and tuned at Relling HQ, not your line.
  3. 03ConfigureSized and fixtured to your exact part.
  4. 04QualifyProven safe and capable before it ships.
  5. 05PilotFirst production run on your line.
  6. 06ProductionRunning the work, shift after shift.
  7. 07FleetAdd cells as the work pays for them.
05Inside the cell

Everything arrives in one qualified unit.

Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.

1

Manipulator & end-effector

Arm and tooling selected for your part, qualified as a set.

2

Closed-loop vision

Finds the part, adjusts in real time, verifies its own work.

3

Skill library & runtime

A new part is a reconfiguration, not a rebuild.

4

Safety & technician interface

Guarding sized to your floor, failures explained in plain language.

06Spec sheet

Will it fit your aisle? Yes.

Footprint~2 × 2 m
Payload12.5 kg
Reach1.3 m
In-hand placement±0.05 mm
Power120/240 V single-phase
SafetyISO 10218 aligned
Acceptance watch72 hr
Install to running≤ 2 weeks

Representative configuration. Final specs are issued with the proposal.

The Dispensing & Sealing brief.

A deeper look at the work, the integration path, and how qualification maps to your process. PDF, 2026.

Get the brief
Let's talk

Bring a Relling workcell to your floor.

We started Relling to help American manufacturers make more of what this country needs. We'll scope a single cell to your parts, qualify it before it ships, and stand behind it on your floor.