Plastics

Tend the press, and run the work behind it.

Tending presses, pulling hot parts, and running the deflash-trim-inspect-pack work between molding machines and the shipping dock.

≤ 2 wk
Install to running on your floor
±0.05 mm
In-hand placement for fit-critical parts
100%
Inspection on every part, not sampled
01Why now

The work is changing faster than you can staff it.

The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.

Hot, dull jobs lose people

Machine tending next to a hot press is repetitive, uncomfortable work that floors struggle to staff and keep. A cell takes the dull, hot, between-cycle tending so scarce labor moves to setup, quality, and higher-value work.

Thin margins, short runs

Plastics margins are thin and runs are short and varied, so dedicated tooling rarely pays back before the next changeover. A software-reconfigurable cell amortizes across the whole SKU mix instead of one part.

Reshoring high-mix work

Reshored molding and finishing brings high-mix, contact-rich work back without the labor to staff it. A cell that tends machines and runs secondary ops makes that work viable on domestic floors at competitive cost.

02What we automate

The contact-rich jobs on a plastics line.

One cell, reconfigured per part — not a new machine for every job on the floor.

A

Part removal

Pull molded parts from the press or take-out and stage them clear of the platen.

B

Degating

Separate parts from runners and clip sprues and gates without stressing the part.

C

Deflashing

Trim and deburr flash from parting lines and edges with force-aware contact.

D

Insert loading

Place metal inserts or threads into the mold before the shot for insert molding.

E

Trimming

Trim thermoformed or extruded parts to profile and clear scrap webbing.

F

Assembly

Snap, press, or fasten molded components into finished subassemblies.

03See the work

One cell. Assembly, inspection, finishing.

A

On the line

Plastics work handled at line rate, across the mix.

B

Assembly

Insertions, press-fits, and fastening with force control.

C

Inspection

Closed-loop machine vision. Every part checked, not sampled.

D

Cleaning & finishing

Deburring, spray, and surface work, adapted per part.

04How we work

Qualified off-site. Running in two weeks.

The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.

  1. 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
  2. 02Pre-buildCell built and tuned at Relling HQ, not your line.
  3. 03ConfigureSized and fixtured to your exact part.
  4. 04QualifyProven safe and capable before it ships.
  5. 05PilotFirst production run on your line.
  6. 06ProductionRunning the work, shift after shift.
  7. 07FleetAdd cells as the work pays for them.
05Inside the cell

Everything arrives in one qualified unit.

Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.

1

Manipulator & end-effector

Arm and tooling selected for your part, qualified as a set.

2

Closed-loop vision

Finds the part, adjusts in real time, verifies its own work.

3

Skill library & runtime

A new part is a reconfiguration, not a rebuild.

4

Safety & technician interface

Guarding sized to your floor, failures explained in plain language.

06Spec sheet

Will it fit your aisle? Yes.

Footprint~2 × 2 m
Payload12.5 kg
Reach1.3 m
In-hand placement±0.05 mm
Power120/240 V single-phase
SafetyISO 10218 aligned
Acceptance watch72 hr
Install to running≤ 2 weeks

Representative configuration. Final specs are issued with the proposal.

The Plastics brief.

A deeper look at the work, the integration path, and how qualification maps to your process. PDF, 2026.

Get the brief
Let's talk

Bring a Relling workcell to your floor.

We started Relling to help American manufacturers make more of what this country needs. We'll scope a single cell to your parts, qualify it before it ships, and stand behind it on your floor.